東莞市瑞高電子科技有限公司

　　加工定制：是品牌：海克斯康型號：500*700*500

　　類型：全自動(dòng)三坐標(biāo)測量機(jī)定位精度：0.0023(mm)外形尺寸：1025*1480*2431(mm)

　　適用范圍：五金沖壓模具塑膠注塑汽車電子玩具

　　A. 主機(jī)Machine：

　　global classic SR系列三坐標(biāo)測量機(jī)是Hexagon計(jì)量產(chǎn)業(yè)集團(tuán)新一代高性能活動(dòng)橋式測量機(jī)。高穩(wěn)定性的測量系統(tǒng)，能夠快速有效地完成通用的車間檢測需要，大大提高了檢測效率。

　　X向橫梁采用海克斯康獲得專利的TRICISIONTM式(精密三角梁)橫梁設(shè)計(jì)，提供剛性質(zhì)量比：輕合金橋架較傳統(tǒng)設(shè)計(jì)剛性提高25%，X向?qū)к壷匦慕档?0%,從而保證了平穩(wěn)、精確的運(yùn)動(dòng)。移動(dòng)橋上的軸承跨距更寬，降低了由于橋架自轉(zhuǎn)導(dǎo)致的誤差，保證了整機(jī)空間精度更高;同時(shí)降低了重復(fù)性誤差，提高了速度和加速度，使得測量效率更高。

　　global classic SR集單點(diǎn)觸發(fā)和連續(xù)掃描功能于一身，可配備多種測頭系統(tǒng)，如接觸式和非接觸掃描測頭。通過配備新一代高穩(wěn)定性的控制系統(tǒng)，并結(jié)合溫度和精度補(bǔ)償系統(tǒng)對測量機(jī)性能進(jìn)行優(yōu)化，再加上先進(jìn)的算法，global classic SR支持高速、高精度模擬開環(huán)以及閉環(huán)掃描。該測量機(jī)采用獲得專利的快速探測模式的指向、點(diǎn)擊和掃描技術(shù)，可把掃描測頭當(dāng)作觸發(fā)式測頭使用，而不會損失速度和精度。

　　Global classic SR is the latest generation of moving bridge style Coordinate Measuring Machine (CMM) from Hexagon Metrology. The high stability of measuring system can handle any common shop measurement and inspection tasks, therefore improve your inspection throughput.

　　Distinctive TRICISIONTMbridge design for X beam provides optimum stiffness-to-mass ratio. The light alloy bridge is 25 percent stiffer than traditional designs and the X rail has a 50 percent lower center of gravity for smooth, precise movement. Wider bearing separation than competitive bridge designs assures improved control of bridge axis roll for precise volumetric measuring accuracy, reduced repeatability errors, increased acceleration/deceleration and greater measuring throughput.

　　Global classic SR combines single-point probing and analog scanning in a single high performance measuring machine, also can equipped with contact or  non-contact probe system. Based on the new generation of controller combines, optimizes temperature and accuracy compensation systems and advanced algorithms, global classic SR can support high-speed, high-accuracy analog open and closed loop scanning. The FastProbeTMfeature of Point, Click and Scan Technology allows a scanning prove to be used as a touch trigger probe with no loss of speed or  accuracy.

　　· 技術(shù)特點(diǎn)

　?、?X向橫梁采用超高剛性精密三角梁(Tricision ?)技術(shù)，通過減輕運(yùn)動(dòng)負(fù)荷從而提高了整機(jī)的性能，是保證穩(wěn)定性和剛性的結(jié)構(gòu)設(shè)計(jì);該技術(shù)受到專利保護(hù)。

　?、?標(biāo)配機(jī)器與工件的線性溫度補(bǔ)償技術(shù)。

　?、?Y軸采用?？怂箍但@得專利的整體燕尾型導(dǎo)軌，提高了測量機(jī)的精度和重復(fù)性。

　　④ 三軸均采用同步帶驅(qū)動(dòng)，結(jié)構(gòu)緊湊、不打滑、速度快、噪音低、易維護(hù)。

　?、?Z軸采用可調(diào)氣動(dòng)平衡，運(yùn)動(dòng)平穩(wěn);并可在緊急情況下自動(dòng)制動(dòng)，保證安全。

　?、?三軸均采用德國海德漢鍍金光柵尺，其熱膨脹系數(shù)的準(zhǔn)確度及均勻性經(jīng)德國國家標(biāo)準(zhǔn)局(PTB)認(rèn)證，確保準(zhǔn)確穩(wěn)定的溫度補(bǔ)償。

　?、?配備的坐標(biāo)測量軟件，可滿足各種測量需求,已成為測量業(yè)界的標(biāo)桿。

　?、?可選配CLIMA溫度補(bǔ)償選項(xiàng)，使得測量機(jī)可在更寬溫度范圍(16~26°C)內(nèi)保持高精度。

　?、?可提供專業(yè)的一體化設(shè)計(jì)方案(包括地基、減震、空調(diào)間、上下料等)。

　　· Technical Highlight

　?、?X beam has adopted the patented ultra rigid “Tricision ?” technology. This structure is the best solution to lighten main carriage’s weight and improve main carriage’s stability and rigidity, so can greatly improves CMM’s performance.

　?、?Linear thermal compensation is implemented as a standard feature on all machine axes and the measured part.

　?、?Patented precision-machined dovetail guideway in Y axis improves CMM’s accuracy and repeatability.

　?、?All machine axes’ transmission mode is timing belt, whose compact, nonskid structure makes it has excellence of high speed, low noise and easy maintenance.

　?、?Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.

　　⑥ The scales (gold and steel) of German Heidenhain are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology. Their excellent veracity and coherence of thermal expansivity ensure the exact and stable thermal compensation.

　?、?As the leader, global classic SR equipped with the powerful measuring software which second to none, can meet every measurement requirement.

　?、?Equipped with optional CLIMA structural temperature compensation option, global classic SR will be able to work at temperature varying between 16 -26°C with high precision.

　　⑨ Hexagon metrologyQingdao could provide professional integrated solution, including foundation, damping, air-condition room, load and unload system, etc.

　　· global classic SR性能指標(biāo)global classic SR Specifications

　　行程范圍(mm)

　　Measuring Strokes外形尺寸(mm)

　　Overall Dimension主機(jī)重量

　　(Kg)

　　Machine Weight被測工件大重量

　　(Kg)

　　Max. Part Weight

　　XYZLxLyLz

　　500700500102514802431620227

　　精度指標(biāo)：(根據(jù)ISO10360-2坐標(biāo)測量機(jī)的性能評定標(biāo)準(zhǔn))(Accuracy is according to ISO 10360 – 2)

　　大允許示值誤差MPEE(mm)

　　Maximum permissible error of indication of a CMM for size measurement (mm)大允許探測誤差MPEP(mm)

　　Maximum permissible Probing Error (mm)

　　2.3 + 3.3L/10002.3

　　動(dòng)態(tài)性能Dynamic Performance

　　3D運(yùn)動(dòng)速度(mm/s)3D positioning speed3D運(yùn)動(dòng)加速度(mm/s2)3D acceleration

　　5201732

　　· 環(huán)境條件要求Environment Specifications:

　　測量機(jī)室溫度要求：Room Required Specifications

　　房間溫度(溫控間) Room Temperature18～22°C

　　溫度梯度(時(shí)間) Temperature Gradient (in time)1°C /h

　　溫度梯度(時(shí)間) Temperature Gradient (in time)2°C /24h

　　溫度梯度(空間)Temperature Gradient (in the volume)1°C /m

　　測量機(jī)室濕度要求：Humidity Required Specifications

　　空氣相對濕度Relative humidity25-75%

　　氣源要求：Air Supply System Required Specifications

　　小供氣壓力Min. air pressure5 bar[0.5 MPa]

　　耗氣量Air consumption150 NL/min

　　電源要求：Electrical requirements

　　電壓Voltage220 V±10%

　　頻率Frequency50/60 Hz

　　電流Current15 A

　　用電設(shè)備要求接地可靠：接地電阻小于4歐姆

　　A good earth ground (less than 4W) is required for reliableoperation of the electrical controls.

　　備注：滿足環(huán)境條件要求的方法具體可參考《機(jī)房施工指南》

　　Note: The Site Preparation Guide will help customer to know how to reach the Room Requirements.

　　· 控制系統(tǒng)Controller

　　global classic SR的控制系統(tǒng)

　?、?是一種高效的直流伺服系統(tǒng)。

　?、?可支持各種觸發(fā)式測頭、模擬掃描測頭和非接觸式測頭。

　　③ 采用了高速運(yùn)動(dòng)控制芯片，使得測量機(jī)的各軸運(yùn)動(dòng)形成了獨(dú)立的閉環(huán)系統(tǒng)，在高效運(yùn)作的同時(shí)保持高精度。

　　④ 獨(dú)特的飛行特性減少了運(yùn)動(dòng)中的停頓和拐角，從而確保測量機(jī)的工作效率及運(yùn)行的穩(wěn)定性。

　　⑤ 經(jīng)過嚴(yán)格的可靠性與安全性國際認(rèn)證(如CE認(rèn)證)。

　?、?整體式結(jié)構(gòu)既具有良好散熱效能，又起到了良好防塵效果。

　?、?控制柜有兩種類型的總線：DEA總線和ISA總線。這種總線設(shè)計(jì)使得功能的擴(kuò)展變得非常容易。

　?、?Global classic SR controller is a high speed measurement & direct current servo control system.

　?、?It is capable of supporting touch trigger probing system as well as other probing systems, such as analog scanning probing system and non-contact probing system.

　?、?The controller contains the leading technology Hexagon Metrology customized high speed control chips, each chip providing three high speed hardware position latched for each moving axis. So CMM’s axes can always move at high speed with high precision.

　?、?The special 3D vector capability (FLY) enables the movement of three axes to be integrated by eliminating stops and corners. So global classic SR’s axes can always stably move at very high speed, thus makes the inspection throughput to be improved.

　?、?The controller has passed the strict international reliability & safety certification system, such as CE certification systemof Europe.

　?、?This dustproof structure can effectively cool controller.

　?、?This controller has two types of bus: the standard DEA bus and ISA bus. This kind of design is easy to make additional expansion.

　　控制系統(tǒng)主要技術(shù)參數(shù)：Technical Characteristics

　　安全等級IP54 (依據(jù)EN60204標(biāo)準(zhǔn))

　　protection class IP54 according to EN60204

　　溫度范圍Operating Temperature range5-40°C

　　電源要求Single phase230 V±10%; 50 Hz

　　功率Power1500 VA

　　相對濕度Relative humidity20~75 %

　　B. 軟件系統(tǒng)Software System

　　· PC-DMIS PRO (DCC)測量軟件Measuring & Inspection Software

　　憑借超過30,000套的安裝，PC-DMIS被業(yè)界公認(rèn)為功能強(qiáng)大的通用測量軟件。融合Hexagon計(jì)量產(chǎn)業(yè)集團(tuán)多年來積淀的深厚的應(yīng)用實(shí)踐經(jīng)驗(yàn)及對廣大用戶需求的精準(zhǔn)把握，PC-DMIS緊跟信息與測量技術(shù)發(fā)展的步伐，可兼容新技術(shù)的32位、64位Windows 7操作系統(tǒng)和形位公差標(biāo)準(zhǔn)。

　　人性化的操作方法、直觀的操作界面、可個(gè)性化定制的檢測報(bào)告以及智能化的特征自動(dòng)識別與多語言在線幫助，使得該款軟件易學(xué)、高效、實(shí)用，適合廣泛的測量需求，能夠幫助企業(yè)快速提升坐標(biāo)計(jì)量和產(chǎn)品質(zhì)量控制能力，實(shí)現(xiàn)高效快捷的質(zhì)量檢測和過程控制。

　　With over 30,000 seats in place, PC-DMIS is recognized as the world’s most capable CMM metrology software. As the benchmarking software of metrology industry in the world, PC-DMIS combines Hexagon coordinate measurement in the industry for many years practical experience in the application of deep and precise needs of the users to grasp. Meantime PC-DMIS also supports windows 7 based on 32 –bit and 64-bit operation system.

　　Humane methods of operation, an intuitive user operation interface, test report customization and intelligent features of automatic identification and multi-language online help, which makes this software practical and suitable to learn, efficient, for a wide range of measurement needs, can help enterprises rapidly coordinate measurement and product quality control, to achieve fast and efficient quality inspection and process control.

　　具有快速啟動(dòng)窗口和定制化的操作界面，簡便易學(xué)，能夠使客戶在短的時(shí)間內(nèi)掌握該軟件的應(yīng)用，同時(shí)，還具備復(fù)雜零件編程功能，主要面向沒有CAD模型進(jìn)行基本形位公差測量的客戶。

　　With a Quick Start window and customizable interface, PC-DMIS PRO is easy to learn, enabling customers in the shortest possible time to master the software applications, is also programmed with complex parts, mainly for the CAD model is not the basic geometric tolerance measurement customers.

　　這一具有強(qiáng)大檢測功能的工業(yè)級計(jì)量軟件，操作簡便，能夠幫助用戶完成零件檢測程序編程、測量程序初始化設(shè)定以及執(zhí)行檢測程序。運(yùn)用先進(jìn)的圖形化報(bào)告功能，實(shí)現(xiàn)用戶特殊的檢測數(shù)據(jù)分析需求。直觀化的自學(xué)習(xí)功能，在不需要CAD模型的情況下，實(shí)現(xiàn)用戶零件檢測編程。獨(dú)特的零件特征識別功能，針對不同測量點(diǎn)的探測，自動(dòng)識別測量元素的類型(線、圓、圓柱，等等)。在完成工件特征檢測之后，PC-DMIS PRO (DCC)能夠自動(dòng)定義被測元素類型，提供所需信息和屏幕分析圖形，這種動(dòng)態(tài)圖形通過被測幾何元素之間擬合，實(shí)現(xiàn)被測工件的元素構(gòu)造。

　　PC-DMIS Pro同時(shí)提供了圓、圓柱、直線等常用特征的基本掃描功能，實(shí)現(xiàn)高密度快速掃描測量。

　　This powerful industrial metrology software features an easy-to-use operator interface that guides your through part programming, setup and inspection routine execution. Advanced graphics reporting functions let you configure inspection results to meet your specific data analysis needs. One of the features of PC-DMIS PRO (DCC) is its intuitive self-teach capability that allows programming a part on the CMM without the help of a CAD file. The unique capability of PC-DMIS PRO (DCC) is its ability to recognize the feature type (line, circle, cylinder, etc.) from the points taken to measure it. After the measurement of a feature is completed, PC DMIS PRO (DCC) automatically defines the type of the element you measure, gives you the essential information, and draws the feature of the part on the screen. And this dynamic drawing is useful for the operator to realize the feature construction function through the integration of the defined element with the other features.

　　PC-DMIS Pro can also provide basic scan to perform the high density scanning effectively. Such as circle, cylinder, line etc.

　　PC-DMIS提供了如下先進(jìn)的性能Main Features：

　　具有中文版用戶操作界面和在線中文幫助

　　具有靈活方便的可定制化圖形用戶界面(GUI)，為不同軟件應(yīng)用水平的操作者提供了便捷的執(zhí)行功能和強(qiáng)大的計(jì)量方法

　　提供了快速啟動(dòng)界面：按照操作提示快速進(jìn)行測頭系統(tǒng)的管理和應(yīng)用操作、零件坐標(biāo)系管理和應(yīng)用操作、所需幾何特征的測量、構(gòu)造和公差評價(jià)

　　提供了功能強(qiáng)大的形位公差的評價(jià)，包括：直線度、平面度、圓度、圓柱度、圓錐度以及各種復(fù)雜曲面的輪廓度等。相對基準(zhǔn)幾何要素位置度的評價(jià)：平行度、垂直度、角度、對稱度、位置度、同軸度、同心度、軸向跳動(dòng)、徑向跳動(dòng)、軸向全跳動(dòng)、徑向全跳動(dòng)

　　可實(shí)現(xiàn)工件幾何特征量的直接測量，并能夠完成幾何關(guān)系的計(jì)算、構(gòu)造和形位公差的評價(jià)與分析

　　提供了豐富多樣的檢測報(bào)告標(biāo)準(zhǔn)模版，同時(shí)還提供了個(gè)性化定制功能，使檢測報(bào)告輸出增加了報(bào)告格式和數(shù)據(jù)處理上的靈活性

　　PTB完全認(rèn)證

　　提供ISO及ANSI標(biāo)準(zhǔn)的公差評判能力，并兼容了GD&T 2009版的新功能

　　Chinese language and Chinese on line help available.

　　A fully configurable, intuitive graphic user interface (GUI) provides users of all skill levels with easy access to powerful measurement routines.

　　One click start routines for: probe qualification and management, part alignments, reports, preview assistant, feature construction and feature measurement

　　Form evaluations of geometrical elements: Straightness, Flatness, Roundness, Cylinder form, Conical form, Torus form, and Spherical form. True position of an element with reference to the datum(s):Parallelism, Squareness, Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runout

　　Geometric features measurement, geometric relations calculation & construction, form and position tolerance evaluation.

　　Versatile reporting templates allow a new flexibility in report formatting and data handling.

　　Full PTB certification.

　　Follow the GD&T rules of ISO and ANSI, and added the new functions in GD&T 2009 version.

　　C. 測頭系統(tǒng)Probe System

　　· TESASTAR-m自動(dòng)分度測座Motorized indexable head

　　TESASTAR-m可在豎直水平兩個(gè)方向自動(dòng)旋轉(zhuǎn)，5°的精細(xì)分度量確保有多達(dá)2952個(gè)測頭角度組合.旋轉(zhuǎn)90°僅需兩秒鐘，可配置長達(dá)300mm的加長桿;可連接各種觸發(fā)式測頭、模擬掃描測頭和非接觸式測頭。

　　TESASTAR-m can rotate in horizontal and vertical direction freely. It can be precisely indexed to reach 2952 highly repeatable attitudes with fine (5°) angular index increments. Its index speed is 90° in 2 seconds and can handles up to300 mmlong probe extensions. TESASTAR-m is capable of connecting touch trigger probe as well as other probing systems, such as analog scanning probing system and non-contact probing system.

　　技術(shù)參數(shù)(Characteristics):

　　分度角A(俯仰)Indexable axis A (Pitch)from -115° to90°, step of 5°

　　分度角B(旋轉(zhuǎn))Indexable axis B (Roll)±180°, step of 5°

　　總位置數(shù)(Total number of position)2952

　　重量(Weight)770 g

　　旋轉(zhuǎn)扭矩(Rotation Torque)0.6Nm

　　定位重復(fù)性(Positioning repeatability)0.5μm

　　旋轉(zhuǎn)一個(gè)分度的時(shí)間(Max. time for turning 1 index step)1s

　　旋轉(zhuǎn)90度的時(shí)間(Max. time for turning 90°)2s

　　加長桿大長度(Max. Extension bar)300 mm

　　· TESASTAR-mp測頭，含一個(gè)標(biāo)準(zhǔn)測力吸盤TESASTAR-mp probe with a standard force module

　　TESASTAR-mp觸發(fā)測頭由測頭體和吸盤兩部分組成，不需重復(fù)校驗(yàn)就可手動(dòng)或自動(dòng)更換吸盤，更換精度可保證2μm。它使用通用M8螺紋連接，因而可適用于現(xiàn)有的大部分的手動(dòng)或自動(dòng)測座。同時(shí)具有四種不同的形式，可提供從0.055 N到0.10N之間不同的標(biāo)定探測力,是進(jìn)行快速精確測量的理想選擇。

　　TESASTAR-mp is a touch-trigger probe consisting of two main parts, one probe body and one mounting module. It could ensure a repositioning repeatable within 2μm whilstallowing manual or automatic probe changing with no need of recurrent qualification. The common M8 threaded connection permits a direct assembly with nearly all existing measuring heads, whether manually operated or  motor driven. There are four modules available could provide varying measuring forces from 0.055 N to 0.10 N. TESASTAR-mp is the ideal solution for fast and accurate coordinate measurement of part features.

　　TESASTAR-mp SF標(biāo)準(zhǔn)力測頭技術(shù)指標(biāo)(Standard Force Probe Technical Features)

　　測量方向(Measuring Direction)5

　　1維重復(fù)性(Repeatability limit)0.35μm

　　固定(Mounting)M8

　　探針固定(Stylus Mounting)M2

　　小探測力/探針長度(Triggering Force/Styli length)0.08N/10 mm

　　大測針長度(Max. Styli length)50mm

　　大直徑(Diameter)13.5 mm

　　長度(含M8螺紋)(Length from M8 thread)42.1mm

　　重量(Weight)24.6g